Toxics Reduction Act- Public Summary Report

KIK Holdco Company Inc. (KIK) is a contract manufacturing facility of consumer goods and household cleaning products with products formulated based on customer specifications and orders.

KIK is committed to make all reasonable efforts to promote the sustainable use of natural resources and to reduce the environmental impact of all KIK’s activities. KIK contributes to pollution prevention by operating within compliance with all company policies and relevant legislation, ongoing assessment of environmental impacts, and the reduction of waste generation and emissions.

Etobicoke: Rexdale Plant #1 & Plant #2

1.0 General Information

Facility Information
Company Name KIK Holdco Company Inc. KIK Holdco Company Inc.
Facility Name Rexdale Plant #1 (11 & 13 Bethridge) Rexdale Plant #2 (10 Bethridge & 2000 Kipling)
Facility Address 13 Bethridge Road, Etobicoke 2000 Kipling Ave, Etobicoke
NPRI ID 0000000179 00000000181
Spatial Coordinates

Latitude: 43.70830

Longitude: -79.56810

Latitude: 43.7111043

Longitude: -79.56690

Number of Employees 344 271
Primary North American Industrial Classification System (NAICS) Code 325610 Soap and Cleaning Compound Manufacturing

 

Contact Information
Facility Public Contact

Kimberly Clark, Regional HESS Manager

kclark@kikcorp.com

Phone: (416) 740-7400 ext. 201337

Facility Operator

Kamen Petrov

kpetrov@kikcorp.com

Phone: (416) 740-7400 ext. 201331

 

Parent Company (PC) Information
PC Name KIK Holdco Company
PC Address 33 MacIntosh Blvd, Concord, ON
Percent Ownership 99.99%

 

2.0 Approach to Toxic Substance Accounting

Toxic Substance Accounting
Substance
CAS #
Zinc Compounds
Not Applicable
Hydrochloric Acid
7647-01-0
Benzoyl Peroxide
94-36-0
Isopropyl Alcohol
67-63-0
PM2.5
Not Applicable

 

Accounting Details- Quantities for 2017 in Tonnes
Substance
Use
Created
Contained in Product
Releases
Treatment/ Disposal/ Recycling
Plant #1
Zinc (and its Compounds)
105.22
0
105.21
Air: 0.012
0.042
Isopropyl Alcohol
12.94
0
12.94
Air: 0.006
0
PM2.5
0
0.44
0
Air: 0.44
0
Plant #2
Benzoyl Peroxide
57.08
0
57.08
Air: 0.0001
0
Hydrochloric Acid
6.36
0
6.36
All Media: 0.0004
0
Isopropyl Alcohol
19.88
0
19.88
Air: 0.01
0
PM2.5
0
0.423
0
Air: 0.423
0
Zinc (and its Compounds
45.87
0
45.87
Air: 0.005
0.063

 

Comparison Report: 2017 & 2016 Quantities in Tonnes
Substance
Use
Created
Contained in Product
Releases
Treatment/ Disposal/ Recycling
 
2017
2016
2017
2016
2017
2016
2017
2016
2017
2016
Plant #1
Zinc Compounds
105.22
157.4
0
0
105.21
157.4
0.012
0.017
0.042
0.063
Isopropyl Alcohol
12.94
13.71
0
0
12.94
13.71
0.006
0.007
0
0
PM2.5
0
0
0.44
0.206
0
0
0.44
0.206
0
0
Plant #2
Benzoyl Peroxide
57.08
71.59
0
0
57.08
71.59
0.0001
0.0001
0
0
Hydrochloric Acid
6.36
6.82
0
0
6.36
6.82
0.0004
0.0004
0
0
Isopropyl Alcoho
19.88
19.01
0
0
19.88
19.01
0.01
0.009
0
0
PM2.5
0
0
0.423
0.242
0
0
0.423
0.242
0
0
Zinc Compounds
45.87
50.33
0
0
45.87
50.33
0.005
0.006
0.063
0.063

 

Comparison Report: 2017 Versus 2016 Change in Tonnes and % Change
Substance
Use
Created
Contained in Product
Releases
Treatment/ Disposal/ Recycling
 
Ton
%
Ton
%
Ton
%
Ton
%
Ton
%
Plant #1
Zinc Compounds
-52.18
-33.15
0
0
-52.19
-33.16
-0.005
-29.41
-0.021
-33.33
Isopropyl Alcohol
-0.77
-5.62
0
0
-0.77 -
-5.62
-0.001
-14.29
0
0
PM2.5
0
0
0.234
113.59
0
0
0.234
113.59
0
0
Plant #2
Benzoyl Peroxide
-14.51
-20.27
0
0
-14.51
-20.27
0
0
0
0
Hydrochloric Acid
-0.46
-6.74
0
0
-0.46
-6.74
0
0
0
0
Isopropyl Alcohol
0.87
4.58
0
0
0.87
4.58
0.001
11.11
0
0
PM2.5
0
0
0.181
74.79
0
0
0.181
74.79
0
0
Zinc Compounds
-4.46
-8.86
0
0
-4.46
-8.86
-0.001
-16.67
0
0

 

Reasons for Change
Substance Reason
Zinc Compounds
Plant #1-Decrease in production; Plant #2- Decrease in production
Hydrochloric Acid
Decrease in production levels
Benzoyl Peroxide
Factor in calculation was off previously; production decrease
PM2.5
Plant #1 & 2- Quantities approximately the same
Isopropyl Alcohol
Plant #1 & 2- Quantities approximately the same

 

3.0Objectives, Targets & Reduction Progress

Zinc Compounds

Objective: The goal of KIK Rexdale is to evaluate the use of zinc compounds and improve efficiencies where available. Although KIK does not formulate the manufactured products, we strive to operate our facility in the most efficient and compliant manner.

Reduction: The KIK Rexdale facilities manufacture consumer goods formulated by customer specifications. Zinc compounds are active ingredients in many of the products KIK is contracted to manufacture. Because of this, it is not feasible to replace the zinc compounds with an alternate ingredient. KIK operates with a goal to reduce waste and reduce the purchase of unneeded inventory.

KIK has determined that additional reduction options are not feasible at this time, but will continue to monitor the progress of emerging technologies and safer alternatives that may become feasible options

Isopropyl Alcohol

Objective: The goal of KIK Rexdale is to evaluate the use of isopropyl alcohol and improve efficiencies where available. Although KIK does not formulate the manufactured products, we strive to operate our facility in the most efficient and compliant manner.

Reduction: The KIK Rexdale facilities manufacture consumer goods formulated by customer specifications. Isopropyl alcohol is an active ingredient in many of the products KIK is contracted to manufacture. Because of this, it is not feasible to replace the isopropyl alcohol with an alternate ingredient. KIK operates with a goal to reduce waste and will work to reduce the purchase of unneeded inventory.

KIK has determined that additional reduction options are not feasible at this time, but will continue to monitor the progress of emerging technologies and safer alternatives that may become feasible options.

PM 2.5

Objective: The goal of KIK Rexdale is to limit the release of fugitive dust from facility equipment and operations. Procedures and precautions are exercised daily to limit the generation of particulate matter. The particulate matter referenced in this plan has a diameter size less than 2.5 microns (PM 2.5).

Reduction: The KIK Rexdale facilities manufacture consumer goods formulated by customer specifications. PM 2.5 is created as a result of the use of active ingredients in products manufactured at the KIK facility. Because of this, it is not feasible to replace the ingredients that lead to the creation of PM 2.5 with an alternate ingredient. KIK operates with a goal to reduce waste and reduce the purchase of unneeded inventory.

KIK has determined that additional reduction options are not feasible at this time, but will continue to monitor the progress of emerging technologies and safer alternatives that may become feasible options

Hydrochloric Acid

Objective: The goal of KIK Rexdale is to evaluate the use of hydrochloric acid and improve efficiencies where available. The hydrochloric acid is used in the water deionization process at both Plant 1 and Plant 2. The deionized water is used in the cleaning process or in specific products.

Reduction: The process requires the use of purified water in many of the manufactured consumer goods. The HCl solution is used to regenerate the resin beds in the deionization system. Alternate chemicals have been evaluated in the past and it has been determined the use of HCl is required. There have been no quantifiable spills of the HCl solution; therefore, new procedures would not result in the reduction in usage. KIK will continue to use the deionization units and handle the HCl solution under current operating procedures to limit any potential for chemical waste or spills.

KIK has determined that additional reduction options are not feasible at this time, but will continue to monitor the progress of emerging technologies and safer alternatives that may become feasible options.

Benzoyl Peroxide

Objective: The goal of KIK Rexdale is to evaluate the use of benzoyl peroxide and improve efficiencies where available. Although KIK does not formulate the manufactured products, we strive to operate our facility in the most efficient and compliant manner.

Reduction: The KIK Rexdale facilities manufacture consumer goods formulated by customer specifications. Benzoyl peroxides are active ingredients in many of the products KIK is contracted to manufacture. Because of this, it is not feasible to replace the benzoyl peroxides with an alternate ingredient. KIK operates with a goal to reduce waste and will work to reduce the purchase of unneeded inventory.

KIK has determined that additional reduction options are not feasible at this time, but will continue to monitor the progress of emerging technologies and safer alternatives that may become feasible options

4.0Certification Statements

Certification statements are located in Appendix A.

Concord Plant

1.0 General Information

Facility Information
Company Name KIK Operating Partnership
Facility Name KIK Operating Partnership
Facility Address 33 MacIntosh Boulevard, Concord
NPRI ID 0000005702
Spatial Coordinates of Facility

Latitude: 43.80310

Longitude: -79.52300

Number of Employees 107
Primary North American Industrial Classification System (NAICS) Code 325610 Soap and Cleaning Compound Manufacturing

 

Contact Information
Facility Public Contact/Operator

Rodney Compton, General Manager

rcompton@kikcorp.com

Phone: (905) 660-0444

 

Parent Company (PC) Information
PC Name KIK Holdco Company
PC Address 33 MacIntosh Blvd, Concord, ON
Percent Ownership 99.99%

2.0 Approach to Toxic Substance Accounting

Toxic Substance Accounting
Substance
CAS #
Chlorine
7782-50-5
2-Butoxyethanol
7647-01-0

 

Accounting Details- Quantities for 2017 in Tonnes
Substance
Use
Created
Contained in Product
Releases
Treatment/ Disposal/ Recycling
Chlorine
2931
0
0
0
0
2-Butoxyethanol
32
0
32
0
0

 

Comparison Report: 2017 & 2016 Quantities in Tonnes
Substance
Use
Created
Contained in Product
Releases
Treatment/ Disposal/ Recycling
 
2017
2016
2017
2016
2017
2016
2017
2016
2017
2016
Chlorine
2931
2826
0
0
0
0
0
0
0
0
2-Butoxyethanol
32
24
0
0
32
24
0
0
0
0

 

Comparison Report: 2017 Versus 2016 Change in Tonnes and % Change
Substance
Use
Created
Contained in Product
Releases
Treatment/ Disposal/ Recycling
 
Ton
%
Ton
%
Ton
%
Ton
%
Ton
%
Chlorine
105
3.72
0
0
0
0
0
0
0
0
2-Butoxyethanol
8
33.33
0
0
8
33.33
0
0
0
0

 

Reasons for Change
Substance Reason
Chlorine Quantities approximately the same
2-Butoxyethanol Increase in production

3.0 Objectives, Targets & Reduction Progress

Chlorine

Objective: The goal of KIK Concord is to evaluate the use of chlorine and improve efficiencies where available.

Reduction: The KIK Concord facility has reviewed the toxic substance reduction options to ensure that there is no net negative impact to the environment or public health. The selected options will serve to reduce the amount of chlorine used in the process, and will not create any toxic by-products.

The following options have been identified to reduce the use of chlorine:

  • Option 4: Evaluate a recycling process of the bleach being treated as wastewater
  • Option 3 & Option 5: Implement operating procedures to reduce potential spills from the sampling process and filling lines

Option 4: Recycling of Waste Bleach

The KIK Concord facility will evaluate the recycling procedures currently in place at other KIK facilities.

Option 3 & Option 5: Spill Reduction Operating Procedures

Site Environmental Health and Safety staff will review the current operating procedures and develop new Standard Operating Procedures. Once the SOPs are developed, appropriate staff will be trained.

2-Butoxyethanol

Objective: The goal of KIK Rexdale is to evaluate the use of 2-Butoxyethanol and improve efficiencies where available.

Reduction: The KIK Concord facility manufactures consumer goods formulated by customer specifications. 2-Butoxyethanol is an active ingredient in many of the products KIK is contracted to manufacture. Because of this, it is not feasible to replace the 2-Butoxyethanol with an alternate ingredient. KIK operates with a goal to reduce waste and will work to reduce the purchase of unneeded inventory.

KIK has determined that additional reduction options are not feasible at this time, but will continue to monitor the progress of emerging technologies and safer alternatives that may become feasible options.

5.0Certification Statements

Certification statements are located in Appendix A